SUGAR PLANT & MACHINERY
1. OVERVIEW OF SUGAR PLANT
Concept to Commissioning of Complete Cane Sugar Plants Alongwith Co-Generation
Design and Manufacture of:
• Cane Handling Devices
• Milling Tandems
• HP & LP Boilers
• Process House Equipments
• Sugar Refinery (Both Backend & Standalone Refinery)
• Spares required for Sugar Plants.
Cost Effective Solutions for Plant Balancing, Modernisation and Process Automation for Various Plants.
Steam Economy Devices (32-35%on Cane).
Minimum Power Consumption of the Sugar Plant.
Ease of Maintenance of the Plant.
i ) COMPLETE SUGAR PLANTS
Turnkey Sugar Projects ranging from 500 TCD - 12000 TCD Capacity with automation
• Cost Effective solutions
• Compact Plant layouts reduces civil works while allowing provision for future expansion scope.
• Equipment designs ensure reduced downtime
• Plant optimisation, balancing and modernisation by latest Technology
• Co-generation of power for existing and new sugar plants, to improve Economic Feasibility.
• Optimised equipment and piping designs to reduce energy consumption
• Process Technology options availability
• Project Management Capability with Experienced Project Managers, Engineers, Construction and Commissioning personnel work together for efficient Project Management and on time delivery
• Project based planning, scheduling and monitoring, Sequential supplies ensure organised site execution activity.
• On site and class room training of clients operating & maintenance staff and workmen
• Operation & Maintenance for Plant operations.
• Sugar Plant with Zero Discharge Technologies.
ii) High Performance Cane Mills
• Sizes upto 2795 mm (110 inches) wide
• Various drive combinations
• AC - VFD with planetary drive
• DC motors and thyristor
• Hydraulic drives
• Assist drives
• Turbine drives
• Option of feeding devices
• Donnelly Chute, Underfeed Roller, Pressure Feeder, TRPF, GRPF
• Cane preparatory devices
• Cane Knives, Cutter, Chopper, Head on cutter,
• Fiberizer / Shredder, Whole stick cane shedder, swing hammer type heavy duty shredder.
• Rotary Juice Screen
• Complete DCS / PLC based automation
|iii ) Boiling House Equipments
• Wide pitch tubular , Vertical Tubular , Vapour Line tubular, Direct Contact Type, liquid to liquid Tubular
• Long Tube rising film ( Semikestner ) and falling film Type
• Robert type
• Condensate Flash Recovery System
• Rapid Boiling, low head and faster circulation
• Option of mechanical circulators and automation
• Continuous Type
• Vertical and Horizontal Crystallisers
• Air cooled & Water cooled
• Horizontal type sugar melter
• Decanter system
• Rotary vacuum Filter
• Syrup clarification system
• Filtrate clarification system
• Melt clarification system
• Short retention clarifier
Sugar House Equipments
• Sugar Elevator
• Sugar Grader
• Fluidised bed sugar dryer
• Rotary type dryer
• Melt Phosphotation & Ion exchange process As well as Carbonation
• Complete DCS/PLC based automation
iv ) Plant Instrumentation
• Mill Control Systems
• pH Control Systems
• Evaporator Station Control Systems
• Pan Control Systems
• Vertical Crystalliser Control System
• Boiler Control Systems
v ) Bio-Mass & Coal Based Boilers
High Pressure Boilers
Range: 20 TPH – 120 TPH
Upto 110 Kg/cm2 – Pressure & 540 Deg C – Temperature
• Suitable for Captive Power & Co-Generation Power Projects
• Multi-Fuel Boilers
• Single / Bi-Drum Boiler Options.
• State of the art Technology, Quality and Fuel Flexibility.
• Furnace Options.
• Pollution Control Devices.
• Suitable Ash Handling Systems
vi ) Balance of Plant Equipments
• Fuel Handling System
• Ash Handling System
• Water Treatment plants
• Pollution control Devices.
• Steam Piping from Boiler to Power Turbine & Process house.
• PRDS Stations
vii ) Plant Electrifications
• Complete Plant Electricification as per requirement
• Power Control & MCC & VCB’s & Transformer Electrifications
• Proper Bus Ducts
• Switchyard for Co-Generation power plant for 33 KVA / 132 KVA / 110 KVA / 220 KVA ,etc..
viii ) Spares for Plant
• Crown Pinions
• Perforated Roller Shells
• Complete Roller Assemblies
• Trash Plates
• Turn Beams
• Tail Bar & Couplings
• Mill Bearings
• Boiler Tubes & Headers
• Planetary gearbox for mill drive
• Rope coupling
• Vacuum Pans
• Juice Heaters
• Tubes for heat exchanger
Modernisation Equipments of Existing Plants for
• Process house
• Sugar Refinery
• Centrifugal House